Cylinder Washing Machine

Process Improvement Starts Here

Application of new technologies has decreased the cost of many components, eg. Manpower, space, turnaround time for processing the material, loading and unloading, etc. “With the help of technology, processing of material has become safer & faster and the ultimate benefit is that the reduction in cost is being passed on to the customer.

SS Engineers Cylinder washing machines fulfill the most demanding requirements for capacity, efficiency, hygiene, energy consumption and environmental protection. This applies to all sectors of the Cylinder bottling, filling industries.

SS Engineers & Consultants designs, manufactures Industrial Cleaning machines suitable for cleaning, drying and conveying of logistic Crates, Bins, Pallets, Drums, Trays and other Industrial Components.

New, Exchange & Refilled

LP GAS CYLINDERS

6kg | 9kg | 14kg | 19kg

SS Engineers and Consultants Automation Cleaning systems are designed to minimize the labor required to operate a multi-stage cleaning process, and can be added to any multi-tank clean/rinse/dry system. These conveyor type online washing systems are normally used in industries having continuous production.

The machines are made up of SS 304 material, suitable to use with all cleaning mediums. SS Engineers can manufacture smallest to the largest capacity machines. Our entire machine meets the most demanding requirements for capacity, efficiency, energy consumption and environment protection.

SS Engineers provides cost effective washing solution chosen by many leading industries.

Operation sequence of

Washing / Degreasing Machines

Soak: Soaking in an aqueous or solvent is the simplest, least aggressive cleaning action. It is more effective with longer immersion time applicable where soils are readily removed, cleaning time and throughput are secondary concerns and the cost of equipment is very low.

Directed Stream: A flushing stream of low-pressure solvent or heated aqueous cleaning fluid is applied directly to the soiled part via a flexible hose. The cleaning action is particularly effective for flushing parts when brushing. For enhanced results, the directed stream can be used in combination with other cleaning actions. While effective, throughput is limited in a system like this.

Our range of other products includes Conveyor type washing equipments for washing:

Engine, Engine parts, Precision parts, Cylinders halves, Lpg cylinder, Aluminium – Stainless Steel parts, Cooked pots, Food Pasteurisation tunnel, Cooling tunnel, Bin, Pallets, Crates, Tubs, Tin, Food trays, Dishes, Plates, Utensils, Barrels & drums washing machine, Food vessels, Milk containers washing & sterilising equipments, Hot water spray tunnels, Air knife systems, Hot air heating tunnel, Air drying tunnels, Dust colleting system, De-dusting conveyors and Surface treatment equipments.

Brush: Manual brushing is used in conjunction with soaking as a supplement to other cleaning actions. This method is helpful in removing stubborn soils in small batches but involves manual labour. SS Engineers offer “flow-through” brushes that work with a directed stream unit to deliver cleaning solution right to the brush to flush away the removed contaminant.

High Pressure Spray: A quicker and more effective cleaning is accomplished by powerful spray, typically of water-based detergents. A high pressure directed stream of up to 600 psi can be focused on different areas of the parts, allowing the user to tailor the cleaning approach to the individual part. Configuration types include front- and top-loading systems with rotating platforms for semi-automatic cleaning; enclosed manual cabinet systems for precision cleaning applications; and conveyors “tunnel” systems for high throughput, automated cleaning.

How this system operates:

The system is operated in the following manner:

The cylinder which comes for refilling are placed onto the cylinder handling conveyor which drives the cylinders to the filling station in the process before filling the cylinders passes through the cylinders washing machine.
During the cleaning process, the cylinder passes through sequence of water jet cleaning which functions cleaning of cylinders from all sides through a 360 degree water jet system.
The system functions with 3 stage washing with automatically recycling system.
The cylinders are cleaned out of all residues, grease, oil, dirt which rest on the surface of the cylinder head and the bottom parts.
After the aqueous cleaning, the cylinders are scrubbed with brushes on the side walls with flush of water to drain out the residue.
After the brush washing system, the cylinders pass through conveyor allowing them to drip off the water droplets.
After completion of the washing and rinsing processes, it moves to the drying zone where heated air circulates around the cylinder body to dry it rapidly.
Cylinders are eventually ejected from the washing conveyor onto the gas filling station conveyor.

If you have an application which may require a multi-stage automated ultrasonic cleaning system, contact Zenith Manufacturing and speak to one of our engineers who will discuss the many other features and optional equipment available to ensure that the system meets your every need.

Included Features:

The SS Engineers and Consultants Cylinders washing machines eliminates the need to manually handle the cylinders to the cleaning, rinsing, and drying system, cylinders are transferred automatically through the roller conveyors with the drive system.
The washing zone temperatures are selectable with differing maximum temperature values based on the cleaning requirements, with this optional upgrade to process parts. Also the Drying zone temperatures can be set to the required temperatures automatically.
3 position Light Signal Tower to indicate system operating conditions from a distance.
Light Sensor Safety Curtain to stop all moving components if operators approach the movement area.
Color Touch-screen Operator Interface and Programmable Logic Controller.
Unload Sensor to indicate when cylinder requires removal if used in offline.
Alarm features to notify operators in the event of a problem.
Automatic Jam Detection to prevent damage to parts and cylinder in the event of a jam.
All stainless steel construction.
Internally and externally welded tanks with central support to increase weld strength and prevent "oil canning" noise.
Components are easily accessible for servicing.
Speed and ramping adjustments for vertical and horizontal movement.

Available Options:

Optional equipment available for the TRANSTAR II system includes:

Multi-position load and unload conveyors.
Automated covers to reduce evaporative and heat losses.
Process pauses to clean parts with blind holes in multiple orientations.
Allen Bradley Compact logix PLC and Panel view Plus Color Operator Human/Machine Interfaces.
Process Area Enclosures with Interlocked Access Doors.
Right-angle entry and exit conveyors.

If you have an application which may require a multi-stage automated cleaning system, contact SS Engineers and speak to one of our engineers who will discuss the features and optional equipment available to ensure that the system meets your need.

SS ENGINEERS & CONSULTANTS

#11-49/2, Morampudi Junction, Rajahmundry - 533107, Andhra Pradesh, INDIA.

Ph: (+91) 883 2426845, 46, 47 Fax: (+91) 883 2430819, e-mail: response@ssengrindia.in