Guide to start and run the milk processing plant
Many people are opting for the business of dairy farming. This is because the people are opting for dairy products because of the health benefits it provides. In case you are going to start your dairy business then you need properly understand how to set up your milk processing unit.
Growth and Demand:
Nowadays many people plan on setting up and running the milk processing plant. Any person can set up their own milk plant with the help of an effective and essential process. By getting the milk processing plant installation the increasing demand will be met on time. There are various types of dairy plants that focus on improving the quantity and quality of milk production. The entire process can be divided into different steps which include transportation to processing plants, milk collection from the cattle. The processes performed by the milk processing machine will be performed in a natural and efficient manner.
The milk plant is a place, premises where milk is collect, process, store, pasteurize, packaged and prepared for supply. The milk processing plant must have license for it. In this license, a milk processing plant may prefer to process to milk and milk products. There are many dairy business plants all over the world. The whole process starts in dairy farms which have cattle such as cows, buffaloes and goats for milking purposes.
Capacity of Milk Processing Plants
Milk Plants are small, medium and big. These use different types of milk processing equipment according maximum milk capacity per day. There are number of dairy products like ghee, cream, butter, toned milk, double toned milk and skimmed milk that are also manufactured in milk plant. Milk is initially dumped in big milk tank from the milk tankers after that it chilled in a chilling unit. This chilled milk is pasteurized in the milk pasteurizer and cream is divided from the cream separator which gets skimmed milk. Milk is generally depends on the necessity of toned milk, skimmed milk, double toned milk or full cream milk.
Process of Milk Processing Plants
Initial process: The proper milk production is very vital in the dairy farm. Dairy cows are milked 2 times in a day in all dairy farms. The big farms use good equipment's for the processing procedure. After that, it is transferred to big refrigerated milk tanks. These milk tanks are collected by big trucks that transport the product to the milk processing plants. It is important to check the taste and temperature of product before transporting the product to milk processing plants that is suitable for use or not. If the truck is transported to the processing plants then the milk processing plant is pumped into special tanks. After that, it is taken for separation and clarification procedure.
Next process: In the milk processing plants, the product separates from bacteria that it is perfect for use. This procedure is well-known as clarification. It is turn in huge vats for some time and the initial spin separates every types of bacteria and fragments from the product. It turns again to separate heavy and light milk. After that, the process involves heat the product to destroy the remaining bacteria present in it. The product is heated and passed all the way through steel pipes in procedure of pasteurization. The next step is homogenization that eliminates fat from the product. The product is heated to decrease the fat particles that present in it. Without the procedure of homogenization, fat particles would float over the milk. Therefore, these processes are very helpful for milk processing business and also for plants.
Final Process: The final process includes packaging the product in cartons and the plastic bags. These cartons are frequently stamped with the dates and long life of the products. It is transported from the milk processing plants to different places.
Steps to run the Milk processing plant:
The milk processing procedure starts once the milk is received from the cattle. It has been separated, clarified and equipped with the fundamental vitamins. The fat amount is decreased and harmful microbes are killed after it has been pasteurized and homogenized. In the end, the milk is packaged and then sold to the end-users in packets. Here are some of the steps which are helpful in starting your dairy plants.
In each farm, 2 times a day the cow gives milk, for the big farms the process is performed by milk machine. Following that, milk is transferred to the different refrigerated tanks. Before transportation, the temperature is checked and tasting of milk is done.
In the processing method, the process starts with clarification and separation. This is performed by separators which help in eliminating germs and other useless stuff which are not safe for human consumption. This method is referred to as clarification.
Then comes the procedure of milk refreshing with important vitamins, it makes it best for pasteurization. In this case, the milk is heated so that germs present in the milk are killed. The milk is heated and passed from the steel pipes by going through the pasteurization process.
The next procedure is homogenization which helps in removing the fat present in the milk. Homogenizers are very effective in performing the entire method effectively and efficiently. The fat particles are decreased once the product is heated. If this procedure is not performed then fat particles would drift above the milk.
The final step in milk processing is milk packaging. The milk is packed in plastic bags or cartons. The cartons are stamped with the proper date along with shelf life of milk. From the plant, the milk is transported to different places.
