AUTOMATIC CYLINDER WASHING MACHINE
WELCOME TO SS ENGINEERS INDUSTRIAL WASHING SYSTEMS:
Revolutionizing LPG Cylinder Cleaning and air blow-off system:
At SS Engineers, we pride ourselves on delivering cutting-edge industrial washing solutions. Our LPG Cylinder Cleaning Machine is engineered to perfection, providing efficient degreasing and washing for a variety of cylinder capacities at LPG bottling plants. Join us in the pursuit of a cleaner and healthier environment with our state-of-the-art technology.
MACHINE PARTS IDENTIFICATION SECTION:
- Loading Stand
- Un-Loading Stand
- Main Body
- Water Collection Tray's
- Electrical Heaters
- Main conveyor Drive Unit
- Brush Conveyor Drive unit
- Guiding Pipe
- Inspection Doors
- Chain tighten system
- Main drive shaft
Introduction:
Discover the pinnacle of cleaning technology with SS Engineers Industrial Washing Systems. Our LPG Cylinder Cleaning Machine is designed to meet the diverse needs of the industry, ensuring optimal performance and a commitment to environmental sustainability.
Where cylinder washer uses and application:
- This equipment helps in cleaning the LPG or any other cylinder. It is majorly used to clean the outer surface of cylinder in a perfect way so that it can be used for further other purposes. It undergoes several washes which is explained clearly in washing procedure. It is necessary to clean cylinder before getting used for future purposes.
- This equipment consists of three compartments which are meant for washing the cylinder by using cylinder cleaning brush, hot water and detergent. The cylinders through conveyor belt will enter into this machine and undergoes washing and finally comes out through outer conveyor belt and will go for gas filling for future purpose.
- Degreasing means removal of excess fat or grease from the surface of object to achieve this objective we have designed this machine for a quick and easy cleansing of cylinder.
- The procedure details and the components utilized for the making of this machinery is explained in detailed below. Please go through the details for a detailed understanding of the machinery.
WHERE TO INSTALL THIS MACHINE AND ENVIRONMENTAL CONDITIONS REQUIRED:
To ensure proper operation of the machine, it must be placed under shelter from the elements (rain, hail, snow, mist, dust in suspension, etc), with an ambient temperature of between 5 ºC and 70 ºC and relative humidity not exceeding 70%. The work area must be clean.
TECHNICAL SPECIFICATIONS OF THE MACHINE:
- Weight in kg: 2200 to 2600
- Height in mm: 2100 to 2200
- Width in mm: 1600 to 1700
- Depth in mm: 7300 to 7500
NOISE LEVEL: The photometric tests carried out on this particular model gave an acoustic radiation pressure of: Lpa < 70-90 db
VARIANTS AVAILABLE:
Tailored to suit different capacities of LPG bottling plants, our machine comes in multiple variants, accommodating various production levels while maintaining the highest standards of cleanliness. The equipment offers the multiple washing zone and air blow off facility. Depends on the amount of contamination present on the cylinders, no of cylinders to be clean per hour, and amount of drying efficiency shall be considered to design equipment.
PERSONS AUTHORIZED TO OPERATE THE MACHINE:
After having received all the required instructions contained in this manual, the following are the only people that may work on the machine:
SAFETY MANAGER: The safety Manager, according to machine maintenance manual to operate the machine, is responsible for safety measures and risk prevention in the company. The Safety Manager will ensure that all persons operating the machine have received all the relevant instructions contained in this manual.
OPERATOR: The operator must have experience, obtained under the guidance of expert staff. He may only carry out those operations specifically allocated to him in this manual. Operation of the machine by untrained persons is to be avoided under no circumstances whatsoever.
MECHANICAL MAINTENANCE TECHNICIAN: The mechanical maintenance technician must have general engineering experience, as well as specific experience on this model of machine. He may only carry out those operations specifically allocated to him in this manual.
ELECTRICAL MAINTENANCE TECHNICIAN: The electrical maintenance technician must have general electrical panel experience, as well as specific experience of the electrical panel and the electrical component son this machine. He may only carry out those operations specifically allocated to him in this manual.
ADVANTAGES OF THE CYLINDER WASHING MACHINE:
Ensuring Pristine Cylinders for a Cleaner Tomorrow:
Cleaning post-received cylinders from consumers is not merely a routine task – it stands as a pivotal step in our commitment to maintaining a clean and healthy environment. Our LPG Cylinder Cleaning Machine is not just a piece of equipment; it's a sophisticated solution designed to elevate industry standards.
Our machine stands out with its cutting-edge features, specifically tailored to address the challenges posed by cylinders used at commercial establishments. Equipped with a dual-action approach, incorporating both water jetting and brush cleaning systems, our technology is engineered to tackle the most stubborn oil and grease substances that accumulate on the radius of the cylinders over time.
Water Jetting System:
The water jetting system harnesses the power of high-pressure water to dislodge and remove contaminants effectively. This dynamic process ensures a thorough cleaning of the cylinder surface, reaching areas that traditional cleaning methods might overlook.
Brush Cleaning System:
Complementing the water jetting system, our brush cleaning system adds an extra layer of precision. Specially designed brushes work in tandem with the water jets, scrubbing away residual substances and ensuring a pristine surface that meets the highest hygiene standards.
Mist collector:
The mist collector will take the washed fumes from the washing station and release the fresh air to the surroundings. The unit will provided with the SS 304 construction and self stating unit.
Benefits of Our Cleaning System:
- Thorough Cleaning: Our technology is adept at addressing oil and grease substances, leaving no room for residues that may compromise safety and quality.
- Consistent Quality: The cleaning process is standardized, guaranteeing consistently high-quality results for each cylinder processed through our machine.
- Extended Cylinder Lifespan: By removing corrosive substances, our cleaning system contributes to the extended lifespan of cylinders, reducing the frequency of replacements and promoting sustainability.
- Enhanced Safety: Pristine cylinders contribute to a safer operational environment, minimizing the risks associated with residue build-up, and ensuring compliance with industry safety standards.
In essence, our LPG Cylinder Cleaning Machine is not just a technological marvel – it's a dedicated effort to create a positive impact on both industry practices and the environment. Join us in this journey towards cleaner, safer, and more sustainable LPG solutions.
CONNECT NYLON BRISTLE BRUSHES TO THE SECOND CHAMBER OF THE MACHINE
FIX THE THREE CENTRIFUGAL PUMPS TO THE SUMP TAMKS
REFERENCE DRAWING OF THE CYLINDER WASHING MACHINE:
KEY FEATURES OF THE MACHINE:
- Fully automatic washing machine
- Auto water filling system
- Temperature control section
- Water management systems
- 6 bar washing pressure
- Four different washing mediums
- Optimal detergent concentration in the detergent zone
- Hot water maintenance for maximum cleaning efficiency in washing zones
- Stainless steel Machines body
- Heating Medium Electrical
- Voltage 415/50/3/N/PE (shall be change on request)
- Proper conveyor to ensure perfect drying results
- Easy and quick operation
- Clearly structures colored touch display
- Visualization of temperatures and error messages for the individual zones
- Automatic keeping of the maintenance operation history (OPTIONAL)
- Start and stop switches with emergency push button at both ends of the conveyor
- Variable speed conveyor
- Easy access for all parts in case of service
- All components like pumps and valves are accessible from the one (front or back) side of the machine.
- Low water level protection and high level switch
- GRUNDFOS pumps
- Detergent dosing pump (OPTIONAL)
- 150 mm ground clearance and 50 mm height adjustable ball feet.
- Gas spring/lockable inspection doors with limit switches
- PLC and HMI controlled electrical panel.
PLC PANEL ELECTRICAL UNITS IN THE EQUIPMENT
|
PLC |
IO CARDS |
HMI |
 |
 |
|
MAKE:
SEIMENS |
MAKE:
SEIMENS |
MAKE:
SEIMENS |
|
SINEMA RC |
IOT GATE WAY |
UPS |
 |
 |
|
|
MAKE:
SEIMENS |
MAKE:
SEIMENS IOT GATE WAY |
MAKE: APC |
|
SMPS |
RELAY CARD |
SWITCH GEAR |
|
|
|
|
|
MAKE: MEAN
WELL / WAGO |
MAKE: TRINITY/WAGO |
MAKE:
SEIMENS/SCHEINDER/CS |
|
VFD |
TEMPERATURE
SENSOR |
RFID SAFETY
SWITCH |
|
|  | |
|
MAKE
:DANFOSS/SEIMENS |
MAKE:EUREKA |
MAKE:BANNER |
|
PRESSURE
TRANMITTER |
SOLNEIOD
VALVE
|
LEVEL SWITCH |
|
| ||
|
MAKE:
WIKA/BAUMER |
MAKE: U FLOW |
MAKE: FLIPRO |
|
IMMERSION
HEATER |
|
DIGITAL
AMMETER |
|
|
 |
 |
|
MAKE: SPHERE
HOT |
MAKE:
SHEINDER/SELEC |
MAKE:
SCHEINDER/SELEC |
|
|
RLC PANEL ELECTRICAL UNITS IN THE EQUIPMENT
|
ENCLOSURE |
DIGITAL VOLTMETER |
DIGITAL AMMETER |
 |
 |
 |
|
MAKE: SS / RITTAL |
MAKE : SCHEINDER / SELEC |
MAKE : SCHEINDER / SELEC |
|
SWITCH GEAR |
PANEL ACCESORIES |
VFD |
 |  |
|
|
MAKE: SEIMENS / SCHEINDER / C&S |
MAKE: SEIMENS / SCHEINDER / SIBASS |
MAKE: DANFOSS / SEIMENS |
|
POTENTIOMETER |
|
|
 |
 |
|
|
MAKE: BOURNS |
MAKE : SELEC / MULTISPAN |
MAKE: SELEC / MULTISPAN |
|
TEMPERATURE SENSOR |
SOLNEOID VALVE |
LEVEL SWITCH |
 |
 |
 |
|
MAKE :EUREKA |
MAKE: U FLOW |
MAKE :FLIPRO |
|
TDS METER |
DOSING PUMP |
PH METER |
 |
 |
 |
|
MAKE : ASTER |
MAKE :STEIEL |
MAKE : ASTER |
Frequently Asked Questions (FAQs)
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