Why do you need to Wash your Pots?
Throughout the day, pots, pans, and utensils pile up, and the job of the commercial dishwasher is never done. Not only are pot, pan, and utensil washers. The product adopts a new type of showear nozzle, so it can ensure the system shower temperature keeps 80℃, make the disinfection function of washing dishes reach the international standard.
Our company imports stainless steel sheets for the production of commercial dishwashers. These dishwashers are equipped with core components made using foreign technology, ensuring easy operation, energy efficiency, and stable performance. We take quality seriously and have obtained ISO9001 international quality system certification. Our dishwashers are designed with modern enterprise management principles, offering functionality, a smart structure, easy operation, and a high level of automation. They come with features such as automatic cleaning, high-temperature sterilization, and internal drying, providing efficient and hygienic dishwashing solutions.
Pot and utensil dishwashers are designed to clean and sanitize pots, pans, large containers, and bowls. If your kitchen is large enough and busy enough, you may find it makes sense to have this model of the machine in addition to a ‘universal washer’
How do you know if you need a commercial dishwasher?
Restaurants face the challenge of serving a high volume of customers every day, and it's crucial to meet this demand efficiently. While most restaurants have compartment sinks for washing dishes and pots, these are often considered a backup option rather than the preferred method for ensuring proper sanitization of utensils.
Restaurants face the challenge of serving a high volume of customers every day, and it's crucial to meet this demand efficiently. While most restaurants have compartment sinks for washing dishes and pots, these are often considered a backup option rather than the preferred method for ensuring proper sanitization of utensils.
- This Washer is designed and built for cleaning and #degreasingpots, pans, vessels.
- It is the perfect solution for cleaning every type of vessel right from transportation & packing to the production line.
- It can also be customized according to your #materialhandling system suiting to specific purposes.
Standard Technical Specifications
Total Weight: 3.8 TONS
If the vessels are in direct contact with the food products, then we can use the food grade-based detergent liquid in the washing zone.
The quality commercial dishwasher should achieve a few key things that make your life easier:
Post-Operation Maintenance:
There are four important factors for good wash performance in all areas of your dishwasher:
Water temperature?
The entering water must be at least 20 degrees Celsius and not more than 60 degrees Celsius
The wash temperature of the machine is 60 – 65 deg. C
The final rinse temperature of the machine is 82 – 87 deg. C
Detergent and Rinse aid?
Height: 1620 MM
Width : 1550 MM
Length: 13000 MM
Load – Capacity
- Connected load : 32 HP = 24 kW Connected heaters : 60 kWTotal power consumption of machine per hour: 84 units (on full load)
- Water consumption: 1100 - 1300 litters for 4 - 6 hours
- Area Required: Minimum installation area required is 10 m X 3 m.
- Proper drain points near the machine have to be provided
The water usage of commercial dishwashers can vary depending on the model. It's important to discuss with your dealer about the water efficiency of the dishwasher models you are considering and how it will affect your overall costs and profitability.
Certain dishwasher models utilize advanced jet spray technologies that effectively clean dishes while minimizing water consumption. Although these models may have a higher initial cost, the savings achieved through reduced water usage and faster cleaning cycles can potentially offset the higher purchase price in the long run.
Water pressure:
Maintaining the appropriate water pressure is crucial for ensuring that your commercial dishwasher operates efficiently. It is recommended to maintain water pressure levels between 200kpa and 350kpa for optimal performance.
Check the water pressure in your kitchen to make sure it will meet the needs of your commercial dishwasher. If it doesn’t, you may need a rinse booster pump to add to your dishwasher purchase.
Certain dishwasher models utilize advanced jet spray technologies that effectively clean dishes while minimizing water consumption. Although these models may have a higher initial cost, the savings achieved through reduced water usage and faster cleaning cycles can potentially offset the higher purchase price in the long run.
Water pressure:
Maintaining the appropriate water pressure is crucial for ensuring that your commercial dishwasher operates efficiently. It is recommended to maintain water pressure levels between 200kpa and 350kpa for optimal performance.
Check the water pressure in your kitchen to make sure it will meet the needs of your commercial dishwasher. If it doesn’t, you may need a rinse booster pump to add to your dishwasher purchase.
Water Inlet & Outlet:
- Connect the machine to the 4000 L - 5000 L overhead tank and maintain minimum water pressure at 1.5 - 2.0 bar.
- The float valve and low-level switches in the machine tanks monitor and control the cutting and filling operations of the water.
Detergents used in the machine:
#Detergent liquids like TPOL, BECHEM, etc. or you can use caustic soda to maintain the pH value of the solution at 12 - 13.
1% - 1.5% detergent liquid has to be added to the machine detergent tank's volume.
We are offering a detergent dosing pump in order to sense the pH value and maintain the concentration in the solution.
ELECTRICITY & EQUIPMENT:
- Power required for the machine
- Connected load : 32 HP = 24 kW
- Connected heaters: 60 kW
- Total power consumption of machine per hour = 84 units (on full load)
RYB indication on the panel board
R = Red light
Y = Yellow light
B = Blue light
- Check RYB indication on the panel board after connecting to the main supply
- Water immersion heaters: 2" BSP threaded flange brass plated with SS check nut, 10 kW element, 415 v, 3 pHs, 50 Hz, 410 mm length, tube diameter 10.8 mm in SS 316 grade material.
TRAIL RUN / DRY RUN:
After assembling the machine, a trial run to check the operation of the machine without full load is conducted.
1. It should be easy to use so your staff don’t have issues or require complicated training to figure it out.
2. It should work fast enough that your kitchen never has to wait on a clean dish in order to get food out to your customers.
3. It should meet all sanitary requirements so you don’t risk a health code violation.
4. It should get your dishes clean enough that no patron will feel they’re eating off something that’s less than pristine.
If you can find one that does all that without making too much noise or using too much energy, then you’ve pretty much hit the jackpot.
Whatever commercial dishwasher you buy has to manage the basics, but what’s required to manage the basics will vary for different commercial kitchens and some models can provide extra benefits beyond just the things you need it to do. If it’s time to buy a new commercial dishwasher for your kitchen, here are the main things you should know to ensure you find the best one for you.
Purpose:
- To inspect the chain drive and its alignment and operation for smooth feeding of crates.
- To check for any abnormal sounds or vibrations. If found any, proper adjustments are to be taken care of.
- To check and tighten any loose ends or fittings causing abnormal vibrations which lead to unusual sounds.
- To check the alignment of chain tracks.
- To check the feeding of crates.
Complete trial run with healing Source & Water:
This is conducted after the first Trail Run check
Purpose:
1. To check the functioning of the machine with a full load of water and an electrical heating system.
2. To inspect all the utilities connected with the machine such as water, electrical & mechanical, etc.
The Sequence of Procedure(SOP)
- It is the plan of operations to be followed in order while using the machine.
- SOP is the information supplied for recommended use only. Customers are obviously responsible for their operator’s health and safety and their own site rules may vary from the details.
- Only items that were provided as samples or detailed within the agreed specification should be washed with this machine.
- Failure to comply will result in damage being caused to the machine.
- Follow the maintenance checklists periodically
- Machine installation checklist
- Daily checklist
- Weekly checklist
- Monthly checklist
- Bi-annual checklist
Breakdown Maintenance:
- Breakdown Maintenance List is provided in the Manual -
- Which covers –
- What to do – When:
- The machine does not start
- The pump does not start
- Insufficient pump pressure
- pump labors under load
- Heater functioning problems
- Slipping/Jerking of Conveyor Chain
- Nozzle clogging
- Water leakage/internal mixing
- Water overflows at machine tanks
Spare parts & Accessories:
ACCESSORIES SUPPLIED WITH THE MACHINE:
Tool Kit & Nuts
C spanner
Set of Gaskets
Water jet nozzle tips, etc.
FAQ's
How to Get the Best Wash Performance?There are four important factors for good wash performance in all areas of your dishwasher:
- Loading the dishes correctly
- Water temperature of the machine
- Detergent and Rinse aid
- Water inlet pressure
- Quality of water
Water temperature?
The entering water must be at least 20 degrees Celsius and not more than 60 degrees Celsius
The wash temperature of the machine is 60 – 65 deg. C
The final rinse temperature of the machine is 82 – 87 deg. C
Detergent and Rinse aid?
- It is important to use the correct type of detergent
- Use detergents meant for commercial dishwasher application only.
- Washmatic recommends Washmate Plus detergent and Rinsemate Ultra rinse agent
- Rinse agents help water to sheet off glass and dinnerware which prevents spotting and improves overall drying performance.
- The water inlet pressure should be 2 – 4 bar (dynamic pressure) Quality of water
- The water used for dishwashing should be of potable quality with hardness less than 40 Mg
SS Engineers Industrial washing machines are ideally suited for large-scale, heavy-duty cleaning applications. Available in single and multi-stage process formats specified with combinations of wash, phosphate, rinse, and drying stages to satisfy the widest range of applications and cleanliness standards. Their robust design and rugged construction make them ideal for cleaning applications across a wide range of industry sectors.
